Manufacturing
18 steps to
surgical certainty.
Every instrument passes through an 18-stage controlled manufacturing process.
01
Forging
Steel billet drop-forged under hydraulic press
02
Annealing
Heat treatment to relieve internal stresses
03
Milling
CNC milling to rough profile dimensions
04
Grinding
Surface grinding to precise tolerances
05 ✓ QC
Dimensional check
Caliper and CMM verification
06
Heat treatment
Hardness optimised per instrument type
07
Filing / fitting
Artisan hand-fitting of jaws and box joints
08
Electro-polishing
Electrochemical smoothing for corrosion resistance
09 ✓ QC
Hardness test
Rockwell hardness verified to specification
10
Sand blasting
Surface texturing for satin or matte finish
11
Polishing
Mirror or satin polish per specification
12
Passivation
Acid bath passivation per ASTM A967
13
Function test
Functional operation verified on every unit
14 ✓ QC
Surface inspection
Visual inspection under 10× magnification
15
OEM engraving
Laser engraving of logo and catalog number
16
Packaging
Pouch, blister, or tray to specification
17
Labelling
Regulatory and OEM labels applied
18 ✓ QC
Final inspection
AQL sampling per ISO 2859 before dispatch